Floor Crane
Why Choose Us?
Reliable Product Quality
Shandong Match Machinery Co., Ltd is specialized in Aerial Work Platform and Material handing equipment, we are one of the leading manufactures of lifting equipment in China. With great experience in manufacturing and exporting.
Wide Product Range
Our products covers 10 categories, more than 80 kinds of product, including stationary scissor lift, self propelled scissor lift, mobile scissor lift, mini scissor lift, order picker, aluminum work platform, dock ramp, electric stacker and many kinds of lifting equipment.
Advanced Production Equipment
With high and new technologies, the Company has advanced and award-winning processing equipment such as automatic bending robot and laser cutting machine imported from Germany, Hamada NC punch press imported from Japan, large automated surface coating production line and general assembly production line, etc.
Wide range of applications
Our products are widely used all over the world. In the initial stage, marked by the successful manufacturing of series of aerial working platforms and entering main countries in Europe, America and Asia, the enterprise pursued the transformation from China quantity to China quality.
Professional Service
We have professional pre-sales, sales and after-sales services, pre-sales will fully understand the needs of customers, customize on demand, provide OEM services, sales will provide visual services, daily update production completion, so that customer satisfaction rest assured, after-sales to provide online technical support and free parts support within 2 years, fully maintain new and old customers.
What is Floor Crane?
A floor crane, also known as an all-terrain crane, is a high-performance lifting equipment. It has the characteristics of a truck crane and a rough-terrain crane. It can be transferred quickly and travel long distances like a truck crane, and it can also operate in small and rugged or muddy sites. Specifically, floor cranes have the functions of fast traveling speed, multi-axle drive, all-wheel steering, large ground clearance, and strong climbing ability.
Advantages of Floor Crane
High stability
Floor cranes have high stability because they are installed on a fixed foundation. This stability allows it to perform accurate lifting and handling operations in a variety of work environments, especially in applications that require high precision and stability.
01
Strong lifting capacity
Floor cranes usually have high lifting capacity and can lift and carry heavy materials and equipment. This makes it widely used in fields such as construction, industry and logistics.
02
High work efficiency
Floor cranes have fast lifting speeds and large working ranges, and can efficiently complete various lifting tasks. In addition, it can be used with various auxiliary equipment, such as trucks, conveyor belts, etc., to further improve work efficiency.
03
Strong adaptability
Floor-mounted cranes can be customized and modified according to different work needs to adapt to various special lifting and handling scenarios. For example, different work needs can be met by changing the length and angle of the boom, adjusting the lifting height, etc.
04
Easy to operate
The operation of the floor crane is relatively simple and only requires professionally trained operators to operate it. In addition, it can be equipped with advanced control systems and safety devices to ensure operational accuracy and safety.
05
Types of Floor Crane
Gantry Cranes
Gantry cranes are floor-mounted lifting devices consisting of two parallel upright legs (or legs mounted to walls) connected by a horizontal beam, called the gantry.
They are typically used in indoor settings like warehouses, factories, and repair shops.
Gantry cranes can be either manually operated or electrically powered, depending on the size and lifting capacity.
They are often custom-built to fit the specific dimensions and lifting requirements of a workspace.
Jib Cranes
Jib cranes are wall- or column-mounted lifting devices with a short horizontal boom that extends outward.
They are commonly used in workshops, machine shops, and other areas where space is limited.
Jib cranes are typically used for lifting and positioning loads over a small work area.
They can be manually operated or motorized, and some models even offer variable-speed control for precise positioning.
Underhung Cranes
Underhung cranes are floor-mounted lifting devices with the boom suspended below the support structure.
They are often used in high-ceilinged areas like warehouses or manufacturing facilities where the crane needs to clear obstacles above the floor.
Underhung cranes are designed to provide a clear lifting path without any obstructions, making them suitable for lifting large or bulky items.
Column Cranes
Column cranes are similar to jib cranes but have a taller vertical support column.
They are typically used in outdoor settings or in indoor areas with higher ceilings.
Column cranes offer a longer reach and higher lifting capacity than jib cranes, making them suitable for heavier lifting tasks.
Portable Floor Cranes
Portable floor cranes are designed for easy transportation and setup.
They are often used in temporary work areas or in facilities where the crane needs to be moved frequently.
Portable floor cranes are typically lighter in weight and have a collapsible design for convenient storage and transportation.
Application of Floor Crane
Material Handling
Floor cranes are commonly used in warehouses and factories to handle materials and products efficiently. They can lift and move pallets, boxes, containers, and other loads from one location to another, or automate the material handling process.
Production Lines
In manufacturing facilities, floor cranes are often integrated into production lines to assist in the movement of heavy components or finished products. They can be used to load and unload machines, conveyors, or assembly lines, ensuring smooth and efficient production.
Maintenance and Repair
Floor cranes are also utilized in maintenance and repair operations, especially in facilities where heavy equipment or machinery is involved. They can be used to lift and position equipment for inspections, repairs, or replacements.
Construction Sites
Although floor cranes are primarily designed for indoor use, they can also be used outdoors on construction sites. They can assist in lifting and positioning heavy construction materials, such as steel beams, concrete slabs, or masonry units.
Shipping and Receiving
In logistics and distribution centers, floor cranes are essential for loading and unloading containers, pallets, and other cargo from trucks or trailers. They provide a safe and efficient means to transfer goods between transportation vehicles and the warehouse.
Assembly and Disassembly
Floor cranes are used in assembly and disassembly operations, where large components or structures need to be lifted and positioned accurately. They are particularly useful in the aerospace, automotive, and heavy equipment industries.
Components of Floor Crane
Boom (or jib)
This is the main lifting arm of the floor crane, which can be rotated and tilted to move the load to the desired position.
Carriage (or trolley)
The carriage is mounted on the boom and can move along the boom to position the load accurately.
Hook (or lifting hook)
Attached to the end of the carriage, the hook is used to attach and lift the load. It can be equipped with a variety of lifting devices, such as chains, wire ropes, or magnets, depending on the type of load being lifted.
Power source
Floor cranes may be powered by electricity, hydraulics, or pneumatics. The power source provides the necessary power to operate the crane's functions, such as lifting, rotating, and moving the boom.
Control system
This system allows the operator to control the crane's movements. It may include joysticks, levers, buttons, or other types of controls, depending on the crane's design.
Support structure (or base)
The floor crane is usually mounted on a heavy-duty base or pedestal, which provides stability and supports the weight of the crane and the load.
Safety devices
Floor cranes are equipped with various safety devices to ensure safe operation. These may include load limiters, moment limiters, anti-collision devices, and emergency stop buttons.
Attachments
Depending on the specific needs, floor cranes can be equipped with various attachments, such as grab buckets, clamps, and magnetic lifters, to handle different types of loads.
One of the most practical advantages of floor cranes in logistics and construction is their ability to lift extremely heavy loads that would otherwise be very difficult for personnel to move. Even relatively small cranes are powerful enough to lift enormous loads, making them particularly helpful in the industrial sector, where bulky items need to be moved around a lot.
Floor cranes can also be used to help construct large buildings and are incredibly versatile, allowing construction workers to place materials and equipment in difficult-to-reach places. They can help save time, money, and manpower, and help reduce the amount of physical exertion required for a job.
In addition, floor cranes can often be rented out for short-term jobs. It’s possible to save a lot of money by hiring cranes on an as-needed basis, rather than purchasing and maintaining your own crane fleet. This is beneficial for those who don’t require a crane all the time, as it can help reduce the financial strain of buying and repairing such a complex piece of equipment.
Another advantage of using cranes in logistics and construction relates to their safety features. Cranes are designed to minimize the risk of accidents, with many models featuring advanced safety features that can limit the amount of potential danger involved in operating a crane. These features can include anti-collision systems, emergency shutoff switches, overload sensors, and other safeguards that ensure the crane operator is able to work safely and efficiently.
Finally, floor cranes offer excellent flexibility when it comes to working in different locations. With the right crane, you can move goods and materials from one truck to another, or even from one building to the next. This is useful in industries such as manufacturing, where goods need to be transported quickly and safely.
Safety Precautions When Using Floor Cranes
When using floor cranes, it is crucial to prioritize safety to prevent accidents and injuries. Here are some key safety precautions to consider when operating floor cranes:
Training and Certification
Ensure that all operators of the floor crane are properly trained and certified. This includes understanding the crane's capabilities, limitations, and safe operation procedures.
Pre-Operational Checks
Perform routine pre-operational checks to ensure the crane is in good working condition. This includes checking for any visible damage, ensuring all safety devices are functional, and testing the crane's movements.
Load Assessment
Always assess the load to be lifted to ensure it is within the crane's rated capacity. Overloading the crane can lead to tipping, structural failure, or other serious accidents.
Stable Base
Ensure the floor crane is placed on a stable and flat surface. Avoid operating the crane on soft, uneven, or sloped ground as it can affect stability and increase the risk of tipping.
Clear Workspace
Keep the workspace clear of obstacles and personnel when operating the floor crane. Ensure there are no people or obstructions beneath the load path to prevent accidents.
Load Securement
Ensure the load is properly secured and balanced before lifting. Use appropriate slings, chains, or other lifting devices to prevent the load from shifting or falling during transportation.
Slow and Steady Movements
Operate the floor crane slowly and steadily, avoiding sudden stops or jerky movements. This helps minimize the risk of load shifting or losing control of the crane.
Communication
Maintain clear communication with other workers in the area when operating the floor crane. Inform them of your movements and ensure they are aware of the crane's operations.
Emergency Shutdown
Always be prepared for emergency situations. Know the location of the emergency shutdown button or lever and be ready to use it immediately if necessary.
Regular Maintenance
Schedule regular maintenance checks and repairs to ensure the floor crane remains in good working condition. This includes lubricating moving parts, checking for wear and tear, and replacing damaged components.
Working Principle of Floor Cranes
The working principle of floor cranes can be explained in the following steps
Base Stabilization: Floor cranes are installed on a solid and stable foundation or pedestal. This ensures that the crane remains stable and secure during operation, preventing any tipping or movement during lifting.
Load Capacity: Floor cranes are designed to handle specific load capacities, which are clearly indicated on the crane's specifications. The crane's structural components, including the boom (or jib), hooks, and lifting cables, are designed to withstand the maximum load capacity.
Power Source: Floor cranes may be powered by electricity, diesel, or pneumatic systems, depending on the model and application. The power source provides the necessary torque and speed to operate the crane's lifting mechanism.
Lifting Mechanism: The lifting mechanism of a floor crane typically consists of a winch or hoist, which is responsible for raising and lowering the load. The winch is operated by the power source, either through a manual control lever or an automated control system.
Boom Manipulation: The boom of the floor crane allows for precise positioning of the load. The boom can be rotated and extended to reach different areas of the workspace. Some floor cranes even allow for adjustment of the boom's angle, providing greater flexibility in lifting and positioning.
Load Handling: The load is attached to the hook of the crane using lifting slings, chains, or other lifting devices. The operator uses the controls to raise and lower the load, and manipulate the boom to position the load accurately.
Safety Features: Floor cranes are equipped with various safety features to protect the operator and prevent accidents. These features may include load limiters, which prevent, and emergency stop buttons, which allow the operator to quickly halt the crane's movement in case of an emergency.
Capacity
The capacity of the crane selected by you will depend on the weight that the crane needs to lift. It is generally better to select a crane capacity which is slightly higher than your maximum requirement.
Lifting Height
The lifting height of the crane will depend on the dimensions of your building as well the height to which the load will be lifted. Our expert design team can study your drawings and recommend the right lifting height of the crane you choose.
Span
The span will depend on the area you want that crane to cover to transport the load as well as the building dimensions where the crane will be installed.
Travelling Length
The travelling length is determined by the building dimensions and the electrical points available or the crane.
Application
Environmental Factors determine the type of crane that needs to be selected. For example, if the crane is being used in a highly corrosive (hazardous) area, then we generally recommend a flame proof crane.
Usage
How often the crane is used will determine the class of the crane. For example, if the crane will be used the whole day, then we recommend selecting a class IV crane.
Budget
The above points determine the basic specifications of the crane selection guide. Every crane will come with the basic safety measures. However, there are various accessories that can be added on to a crane for ease of use, extra safety etc. What one wants to add to the basic crane depends on the budget available.
Floor crane safety refers to a set of practices that an organization follows to ensure that they reduce the risks and hazards associated with operating a crane. Cranes are a mainstay in modern construction sites and play a major role in lifting materials and equipment to build large buildings and structures.
The Occupational and Health Safety Administration (OSHA) defines a crane as a large family of construction machinery. OSHA defines cranes as construction machinery that’s used to hoist, lower, and move a suspended load.
There is a lot of engineering that goes into the design and construction of a crane to ensure that it can move and lift these heavy loads safely. However, despite all the attention to detail, there are many inherent risks and hazards that come with operating a crane. This is why it’s crucial for construction sites to have a systematic approach to operating cranes safely to reduce the risk for operators and everyone else in the vicinity.
What are the Common Floor Crane Safety Hazards?
Operating a floor crane requires a lot of technical knowledge and skill. However, regardless of how well-trained an operator is, some major hazards still come with operating a crane. Below are the three most common types of safety hazards that operators and construction workers face when operating a crane.
Falling Debris
One of the most common hazards of operating is the risk of falling materials. Floor cranes are designed to hoist materials high up, and regardless of how well-secured the materials are to the crane, there's a risk of the materials falling, injuring the people below, or causing property damage.
Many things can cause materials to fall off a crane, such as visual impairment, mechanical failure, operator incompetency, and slipping, to name a few. Cranes are designed to hoist and lift heavy loads, so there are many potential hazards that may arise if the materials fall from the crane.
This is a major consideration for operators, contractors, employees, and site managers. This is why it's crucial to practice proper crane maintenance and ensure that the crane is running smoothly. A good way to do this is through crane inspection checklists that operators and employees must go through before operating a crane.
Overloading
The majority of crane mechanical failures and upsets are caused by forcing the crane to carry a load that it's not designed to carry. Overloaded cranes go through major structural stress that can severely damage the machine. A lot of the time, overloading can cause irreversible damage to a crane, which is why this is a major concern for many operators and site safety managers.
Many of the upsets and structural failures that are a result of overloading are caused by human error. This means that the most common cause of overloading is the workers forcing the crane to carry more than its maximum load, which can be very dangerous.
This is why it's integral to properly train operators and ensure that they understand the crane's maximum load and respect the load limits. While modern cranes are designed to lift much heavier loads than cranes of the past, they still have limits, which all operators need to be familiar with before operating one themselves.
Electrical Hazards
The most common electrical hazard for floor cranes is coming into contact with powerlines. Since cranes go high up, they are at a higher risk of coming into contact with a power line, which can cause significant damage and accidents.
Most of the time, when a crane comes into contact with a power line, the operator gets electrocuted. However, the operators aren't the only persons at risk if a crane comes into contact with a powerline.
Contact with a powerline can cause multiple people to get injured and may even be fatal. These instances can occur because of a lack of planning and safety procedures that specifically pertain to avoiding powerlines when operating a crane.
This is why avoiding electrical hazards, and powerlines need to be a part of the training for floor crane operators. Failure to understand the risks of touching a powerline with a crane can be fatal for operators and is something construction sites must try to avoid at all costs.
Floor Crane Operator Certification Requirements
While crane operators required certification, prior to 2018, they did not need specific certification for different types of cranes. This means that a crane operator only needs to obtain one certificate and may be able to operate cranes with which they are unfamiliar.
This can result in accidents and many safety hazards that could have been avoidded with proper certification. In response to this, OSHA updated its crane operator certification requirements in December of 2018. These updated requirements meant that operators now had to obtain different certification for each type of crane.
It also requires employers to provider operators with proper and comprehensive training on their crane duties and always undergo training before operating new equipment. These updated OSHA requirements are in place to enhance safety for crane operators and reduce accidents.
Our Factory
Shandong Match Machinery Co., Ltd is specialized in Aerial Work Platform and Material handing equipment, we are one of the leading manufactures of lifting equipment in China. With great experience in manufacturing and exporting.
Ultimate FAQ Guide to Floor Crane
Q: What is crane used for?
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